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There are few challenges as important today as creating solutions that support a cleaner, more energy-efficient world. This requires a commitment to constantly improve the transportation of people and things. We, at BorgWarner, made that commitment decades ago and have since been creating technologies to improve efficiency, emissions and performance in all types of vehicles.

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Our proven track record has made us industry leader in clean, energy-efficient propulsion system solutions for combustion, hybrid and electric vehicles. We uncover strong trends and use smart science and technology to address a future based on varying regulations, consumer demands and automaker requirements.

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Our employees have earned trusted partnerships with customers and suppliers around the world. We leverage these relationships to gain a deeper understanding of the challenges at hand and then do what it takes to develop the next solution. Our strong operations and commercialization expertise result in high volume availability of competitive, efficient products that truly drive change.

BorgWarner PowerDrive Systems is currently looking for “dynamic, results driven” individual to join as FMEA Coordinator at our production plant in Viana, Portugal.

Responsibilities:

DFMEA Coordination – SOP Phase

• Coordinates Design FMEA (DFMEA) activities during the SOP phase in close collaboration with Product Engineering teams.

• Facilitates DFMEA workshops, ensuring correct functional analysis, failure mode definition, and risk prioritization.

• Ensures alignment between DFMEA outputs, design records, and change management processes.

• Tracks actions to closure and ensures lessons learned are captured and reused across platforms and projects.

• PFMEA Coordination – Launch & SOP Phases:

• Leads Process FMEA (PFMEA) activities during Launch phases in cooperation with Manufacturing and Testing Engineers.

• Maintains PFMEA robustness during SOP through regular reviews, updates based on process changes, quality issues, and performance feedback.

• Ensures consistency between PFMEA, Control Plans, work instructions, and inspection strategies.

Reverse FMEA – SOP Phase:

• Coordinates Reverse FMEA activities during SOP with cross‑functional teams including Engineering, Quality, Operations, and Industrial Engineering.

• Facilitates on‑site and process‑based analysis to validate PFMEA assumptions against real production conditions.

• Identifies gaps between documented risks and actual process execution and ensures corrective actions are defined and implemented.

Equipment FMEA

• Leads and supports Equipment FMEA activities together with Engineering and Maintenance teams.

• Ensures systematic identification of equipment failure modes, impacts on product and process, and definition of preventive measures.

• Supports alignment between Equipment FMEA outputs, preventive maintenance plans, spare parts strategies, and equipment upgrades.

Methodology, Governance & Continuous Improvement

• Acts as the FMEA methodology expert, ensuring compliance with internal standards and AIAG/VDA guidelines.

• Defines and maintains FMEA guidelines, templates, and best practices.

• Monitors FMEA quality, maturity, and action closure effectiveness across all active analyses.

• Provides coaching and training to team members on FMEA principles and best practices.

Requirements & Competencies

• Engineering degree in Mechanical, Mechatronic, Industrial, or similar discipline.

• Minimum 5 years of experience in roles involving FMEA development, coordination, or quality/process engineering.

• Proven experience with DFMEA, PFMEA, and cross‑functional risk analysis activities in industrial environments.

• Strong knowledge of AIAG/VDA FMEA methodology and risk prioritization concepts.

• Solid understanding of product design processes, manufacturing operations, testing, and equipment behavior.

• Experience linking FMEA outputs to Control Plans, process documentation, and quality systems.

• Proficiency in Excel and FMEA management tools (where applicable).

Soft Skills

• Strong facilitation and moderation skills, capable of leading structured workshops with multidisciplinary teams.

• Analytical mindset with high attention to detail and risk awareness.

• Ability to challenge assumptions while maintaining constructive collaboration.

• Well‑organized, autonomous, and able to manage multiple FMEA streams in parallel.

• Quality Decision

• Manages Conflicts

• Drives Results

• Interpersonal savvy

• Manages Complexity

Internal Use Only: Salary

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