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Ford Motor Company Engineering Specialist-Quality in Sterling Heights, Michigan

In this position...

Apply engineering principles & analytical techniques to establish and continuously improve manufacturing processes and products.

At Ford Motor Company, we believe freedom of movement drives human progress. With our incredible plans for the future of mobility, we have a wide variety of opportunities for you to accelerate your career and help us define tomorrow’s transportation.

What you'll do...

  • Implement interim and permanent corrective actions to resolve quality issues using 8D tool, 6 panel, etc.

  • Manage and direct statistical process control activities

  • Prepare technical reports and presentations to communicate findings and recommendations.

  • Knowledge of and ability to execute measurement systems analysis & variable data analysis

  • Identify sources of variation within a production environment effectively and efficiently

  • Establish tolerance limits and facilitate appropriate corrective actions

  • Establish and monitor quality target levels for each build

  • Provide input for design and assembly concepts which will yield nominal variations

  • Establish critical characteristics for gauging and measuring data collection methods

  • Determine inspection equipment and facility requirements

  • Support expedited concern resolution with cross functional teams including the Quality Department, Production and Suppliers

  • Review internal/external suppliers for critical characteristics process compatibility

  • Review incoming quality concerns to maintain quality with assigned area; must have experience with initiating containment, determining root cause and implementing corrective actions.

  • Conduct metallurgical evaluations for functional trials and launch of new product lines

  • Execute metallurgical failure investigations using metallurgical equipment (microscopes, hardness testers, metallographic specimen preparation, etc.)

  • Collaborate with production and engineering on process improvements relating to heat treat and welding

  • Assist with and address metallurgical concerns related to IQ and process issues

  • Collaborate with suppliers on process improvements

  • Have knowledge of industry metallurgical tests (metallography, tensile testing, hardness testing, etc.)

You'll have...

  • 5–8 years’ experience in automotive manufacturing quality engineering

  • Experience supporting high-volume production environments

  • Proven experience responding to customer quality issues and production line disruptions

  • Ability to lead containments

  • Demonstrated expertise leading 8D problem solving

  • Strong capability with 3-Legged 5-Why / root cause analysis

  • Experience using AIAG Core Tools:

  • PFMEA

  • Control Plans

  • MSA

  • SPC

  • PPAP

  • Experience working in machining, gear manufacturing, heat treat, or drivetrain components (axles, gears, shafts, housings)

  • Ability to interpret engineering drawings and GD&T

  • Experience with dimensional measurement systems (CMM, gauges, measurement systems)

  • Understanding of IATF 16949 requirements

  • Experience conducting or supporting layered process audits or internal audits

  • Ability to work in a fast-paced manufacturing plant environment

  • Comfortable being on the production floor daily

  • Strong communication skills with production, engineering, and leadership

Even better, you may have...

  • Six Sigma Green Belt or Black Belt

  • ASQ Certified Quality Engineer (CQE)

  • Experience with gear cutting, spline rolling, or axle assembly

  • Experience with heat treat metallurgy issues

  • Knowledge of noise, vibration, and harshness (NVH) issues related to driveline components

  • Experience with Minitab or statistical software

  • Experience facilitating cross-functional problem-solving teams

  • Experience training production teams in quality tools

  • Experience conducting supplier corrective actions or supplier audits

You may not check every box, or your experience may look a little different from what we've outlined, but if you think you can bring value to Ford Motor Company, we encourage you to apply!

As an established global company, we offer the benefit of choice. You can choose what your Ford future will look like: will your story span the globe, or keep you close to home? Will your career be a deep dive into what you love, or a series of new teams and new skills? Will you be a leader, a changemaker, a technical expert, a culture builder…or all the above? No matter what you choose, we offer a work life that works for you, including:

· Immediate medical, dental, and prescription drug coverage

· Flexible family care, parental leave, new parent ramp-up programs, subsidized back-up childcare and more

· Family building benefits including adoption and surrogacy expense reimbursement, fertility treatments, and more

· Vehicle discount program for employees and family members, and management leases

· Tuition assistance

· Established and active employee resource groups

· Paid time off for individual and team community service

· A generous schedule of paid holidays, including the week between Christmas and New Year’s Day

· Paid time off and the option to purchase additional vacation time.

For more information on salary and benefits, click here: https://fordcareers.co/GSRnon-HTHD

This position is a range of salary grades 7 and 8.

This position is a salary grade 7 and ranges from $84,480-141,360.

This position is a salary grade 8 and ranges from $96,720-162,120.

Visa sponsorship is not available for this position.

Candidates for positions with Ford Motor Company must be legally authorized to work in the United States. Verification of employment eligibility will be required at the time of hire.

We are an Equal Opportunity Employer committed to a culturally diverse workforce. All qualified applicants will receive consideration for employment without regard to race, religion, color, age, sex, national origin, sexual orientation, gender identity, disability status or protected veteran status. In the United States, if you need a reasonable accommodation for the online application process due to a disability, please call 1-888-336-0660.

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Requisition ID : 60580

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