Job Information
Cummins Inc. Mechanical Maintenance - Level II in Phaltan, India
DESCRIPTION
Job Summary
The Mechanical Maintenance – Level II role is responsible for performing maintenance and machine support activities to ensure manufacturing equipment remains reliable, available, and efficient. The position involves working with mechanical, hydraulic, pneumatic, and basic electrical systems, applying maintenance practices with limited supervision, and supporting continuous improvement initiatives. The role may also involve coaching less experienced team members and contributing to operational excellence on the shop floor.
Key Responsibilities
Health, Safety & Environmental (HSE)
Adhere to all HSE policies, procedures, and regulatory requirements
Identify, report, and address unsafe conditions, hazards, and incidents
Use appropriate personal protective equipment (PPE) at all times
Promote a culture of safety and interdependence within the team
Participate in HSE training and environmental sustainability initiatives
Maintenance & Equipment Support
Perform routine maintenance, troubleshooting, and repair of manufacturing equipment
Execute preventive, predictive, corrective, and emergency maintenance activities
Support equipment uptime and downtime analysis to improve reliability
Schedule maintenance activities in alignment with production requirements
Maintain clean, organized work areas and follow housekeeping standards
CNC / Mechanical Systems Support
Perform maintenance on CNC machines, particularly Horizontal Machining Centers (HMCs)
Troubleshoot and maintain mechanical systems including:
Ball screws, spindles, bearings, guideways, fixtures, APCs
Pumps, motors, lubrication and coolant systems
Support machine operations including homing, backlash adjustments, and MDI functions
Work with associated systems such as:
Gantry systems, honing machines, washing systems, leak testing equipment
Gauging systems, vision systems, CMES and traceability systems
Material handling equipment and overhead cranes
Quality & Process Compliance
Perform work as per diagrams, manuals, and technical specifications
Follow all quality standards, process documentation, and inspection procedures
Identify and escalate issues to minimize quality and cost risks
Support preventive maintenance systems with feedback and improvements
Documentation & Continuous Improvement
Record maintenance activities, repairs, and spare parts usage accurately
Coordinate with Continuous Improvement (CIP) teams for spare part planning and localization
Develop SOPs and one-point lessons for maintenance processes
Participate in Kaizen, cost-saving, and energy-saving initiatives
Prepare and share maintenance reports and MIS data
Teamwork & Development
Communicate effectively with production and cross-functional teams
Train and support less experienced maintenance personnel
Participate actively in Total Productive Maintenance (TPM) initiatives
Complete required training and contribute to personal development
RESPONSIBILITIES
Competencies
Core Competencies
Collaborates – Works effectively with cross-functional teams
Communicates Effectively – Shares clear and actionable information
Customer Focus – Supports internal production and operational needs
Decision Quality – Makes sound and timely maintenance decisions
Drives Results – Delivers consistent operational performance
Nimble Learning – Adapts quickly to new tools and technologies
Ensures Accountability – Takes ownership of work and commitments
Manages Complexity – Handles complex maintenance challenges
Self-Awareness – Continuously improves through feedback and reflection
Values Differences – Respects diverse perspectives
Functional Competencies
Health and Safety Fundamentals
Controls Safety (Electrical, Hydraulic, Pneumatic)
Manufacturing Knowledge
Preventive and Predictive Maintenance
Equipment Troubleshooting and Diagnostics
Continuous Improvement and TPM
Qualifications
High school diploma or equivalent required
Diploma or certification in Mechanical, Mechatronics, Industrial Maintenance, or related field preferred
Relevant technical certifications (e.g., OSHA, CNC maintenance) are an advantage
May require licensing for export control or regulatory compliance
QUALIFICATIONS
Skills
Strong knowledge of mechanical systems, hydraulics, pneumatics, and basic electrical systems
Hands-on experience with CNC machines, especially HMCs
Ability to troubleshoot and repair complex manufacturing equipment
Proficiency in reading technical drawings, schematics, and manuals
Familiarity with industrial equipment such as pumps, motors, cranes, and automation systems
Strong problem-solving, analytical, and attention-to-detail skills
Good communication, teamwork, and time-management skills
Basic knowledge of MS Excel and reporting tools
Experience
6–8 years of hands-on experience in mechanical maintenance within a manufacturing environment
Experience working with CNC machines, preferably HMCs
Experience in cylinder block and cylinder head manufacturing preferred
Intermediate to advanced knowledge of maintenance systems and processes
Internal Considerations
Experience with CNC systems such as Siemens Sinumerik (828 / Sinumerik One) preferred
Knowledge of equipment such as ATLAS COPCO / DESOUTERS tools, gantry systems, honing machines, and gauging systems
Familiarity with CMES, traceability systems, and centralized coolant systems
Ability to work in shifts and support production demands
Strong focus on safety, continuous improvement, and proactive problem-solving
Job Manufacturing
Organization Cummins Inc.
Role Category On-site with Flexibility
Job Type Shop
ReqID 2427957
Relocation Package Yes
100% On-Site Yes
Due to the operational nature and specific job duties of this role, work is required to be completed 100% in person/On-site.