Job Information
Finn-Kool inc. CNC Programmer in Beloit, Kansas
Key Responsibilities
- CNC Program Development:
- Create G-code and M-code programs for HAAS (e.g., VF-5/50, UMC 5-axis, EC-1600ZT) and Doosan (e.g., Puma 240MS, 2600SYII, Lynx 220) machines, including 3-5 axis mills, lathes with live tooling, and sub-spindle operations.
- Use CAM software (e.g., Mastercam, Fusion 360, Siemens NX) to generate tool paths for complex geometries, up to 78" part swings and 84" travels.
- Interpret blueprints, CAD models, and GD&T requirements to ensure programs meet precise specifications.
- Program Optimization and Testing:
- Simulate programs to verify accuracy, safety, and efficiency, minimizing scrap and tool wear.
- Optimize tool paths for high-pressure through-spindle coolant systems and multi-axis operations to reduce cycle times and improve surface finish.
- Debug programs for issues like out-of-tolerance parts or machine errors, using Renishaw probing for in-process validation.
- Machine Setup and Support:
- Assist machinists with setups on HAAS (e.g., CAT 50, 40-taper, Modaco pallet changer) and Doosan machines (e.g., bar feeder, C-axis milling).
- Provide setup sheets, tooling lists, and programming notes for efficient changeovers in a high-mix environment.
- Support operators with real-time troubleshooting on machines like the Doosan Puma 400M or HAAS VF-9/50.
- Collaboration and Documentation:
- Work with machinists to validate programs during first-piece inspections, using Renishaw probes for accuracy.
- Collaborate with engineering to refine designs for manufacturability on specific machines (e.g., Doosan GT 2600LMC).
- Maintain program libraries and revision records in ERP/MES systems for traceability and repeatability.
- Continuous Improvement:
- Apply principles to streamline programming and machining processes, reducing setup times and material waste.
- Recommend tooling or fixture improvements for machines like the HAAS VF-2SS or Okamoto grinders.
- Stay updated on HAAS/Doosan control systems and CAM advancements to enhance shop capabilities.
- Quality and Compliance:
- Ensure programs produce parts meeting ISO 9001:2015 or similar standards, verified through Renishaw probing and quality checks.
- Conduct first-article inspections and address non-conformances with root cause analysis.
- Ensure compliance with safety protocols during programming and machine operation.
Qualifications
- Experience: 3+ years of CNC programming in a job shop, with direct experience on HAAS (e.g., VF series, UMC) and/or Doosan (e.g., Puma, Lynx) machines. Familiarity with multi-axis, live tooling, and sub-spindle operations preferred.
- Skills:
- Advanced proficiency in G-code/M-code programming and CAM software (Mastercam, Fusion 360, etc.).
- Experience with HAAS and Doosan control systems, Renishaw probing, and high-pressure coolant systems.
- Strong understanding of GD&T and ability to read technical drawings.
- Knowledge of CAD software (e.g., SolidWorks, AutoCAD) for part analysis.
- Familiarity with surface grinding (e.g., Okamoto 12"x24") is a plus.
- Education: High school diploma or equivalent required; associate's degree or technical certification in CNC programming/manufacturing preferred.
- Certifications: NIMS CNC Programming, HAAS Certification, Mastercam Certification, or similar credentials preferred.
- Physical Requirements: Ability to stand for extended periods, work in a noisy shop environment, and occasionally lift up to 25 lbs.
Key Competencies
- Technical Expertise: Mastery of programming for HAAS and Doosan machines, including 5-axis and live-tooling applications.
- Problem-Solving: Ability to troubleshoot complex programming or machining issues in real-time.
- Precision: Attention to detail to meet tight tolerances (e.g., for parts up to 84" on VF-9/50).
- Adaptability: omfortable handling frequent job changes and small-batch production.
- Collaboration: Strong communication to align with machinists, engineers, and quality teams.
Working Conditions
- Environment: Industrial job shop with exposure to CNC machines, noise, and metalworking fluids.
- Schedule: Full-time, with potential overtime to meet production deadlines.
- Travel: Minimal, though occasional training or vendor visits may be required.
Why This Role Matters
The CNC Programmer is critical to the job shop's ability to produce complex, high-precision parts on advanced HAAS and Doosan machines. By leveraging Renishaw probing, high-pressure coolant, and multi-axis capabilities, the programmer ensures efficient production, minimal downtime, and high-quality output. Their expertise supports the shop's reputation for delivering custom components on time, maintaining competitiveness in a high-mix, low-volume market